Machine-first TPM software for garment factories
QR
machine identity and breakdown capture
Live
maintenance status and queue visibility
PM
planning, service due, and task control
ROI
downtime and cost-leakage visibility
Reduce downtime, improve accountability, and give management live control over machine maintenance.
TexOS Forge connects the shopfloor and management through QR-based machine workflows, Android mechanic actions, preventive maintenance planning, parts follow-up, and real-time operational visibility.
TPM command centre for modern garment factories
Live machine, breakdown, PM, parts, and management visibility
Machine-first register
QR identity, brand, model, serial, unit, line, section, and history
Live repair control
Priority waiting, repair in progress, overdue jobs, and supervisor confirmation
Management visibility
Downtime, PM, parts delay, recurring failures, and response discipline
Android-ready
QR-driven
Role-based
Web + Shopfloor
What management is usually fighting
Downtime grows when machine context, repair ownership, parts follow-up, and PM discipline stay disconnected.
TexOS Forge is built to close those gaps without forcing the factory into a generic maintenance tool.
Supervisors lose time reporting issues manually and chasing the right mechanic.
Machine history is scattered across memory, paper, WhatsApp, and spreadsheets.
Production loses time when high-priority machines wait without visible ownership.
Management sees the impact late because breakdown, PM, and parts data are fragmented.
Platform pillars
One system for machine identity, repair accountability, PM planning, and management control.
Track machine code, QR identity, brand, model, serial, unit, floor, line, section, category, active status, not-usable status, and machine history from one record.
Scan the machine QR, open the machine profile, raise breakdowns, view history, and support old-QR compatibility without slowing down the floor.
Assign mechanics, add assistants, transfer tickets, capture photos, complete repairs, confirm with supervisors, and reopen safely when production is still at risk.
Create PM plans by machine or category, support multi-machine coverage, daily limits, import or export, and service due tracking for management visibility.
Feature coverage
Every feature family is designed around factory decisions, not abstract software modules.
- Machine code, QR identity, manufacturer, model, serial, unit, floor, line, section, category, active and not-usable status
- Machine profile with history, open issues, PM visibility, and QR-linked action page
- V2 sticker detail support and backward-compatible older QR flow
- Auto-priority from machine or category rules, live breakdown tracking, assignment queue, repair in progress, supervisor confirmation, and reopen flow
- Mechanic guided actions grouped into mechanical, electrical, electronic, pneumatic or hydraulic, and other
- Multi-mechanic teamwork with assisting mechanics, transfer flow, timestamps, notes, and repair completion evidence
- Mechanic part requests, parts review, in-stock and not-in-stock decision, part issue confirmation, procurement or supplier escalation, and supply head visibility
- PM plans, PM tasks, PM import or export, type-based plan creation, service due tracking, and skill-matched mechanic notification
- Machines remain not usable when waiting for parts so downtime accountability stays honest
- Total machines, active machines, machines in breakdown, machines waiting for maintenance, repair in progress, machines due for service, not usable machines, priority waiting, and repair overdue
- Downtime, supervisor delay, repair overdue, close-to-limit, recurring machines, mechanic performance, PM compliance, parts delay, service due, and time-filter analytics
- Role-based views for supervisor, mechanic, parts department, supply head, management, unit admin, company admin, and super admin
Product tour
Real Forge screens across dashboard, machine register, live breakdown control, PM, parts, and Android.
These screenshots are meant to show how the product looks in actual workflow context, not as a conceptual mock-only site.
Management dashboard
Track total machines, active assets, repair workload, service due, priority waiting, and overdue repair risk from one operational view.
Machine register
Every machine record carries code, QR identity, brand, model, serial, unit, floor, line, section, category, active status, and machine history.
Machine profile and QR workflow
Scan the machine QR, open the machine profile, view history, and raise breakdowns from the asset context instead of a generic ticket screen.
Live breakdown board
See machines in breakdown, repair in progress, repair overdue, and priority waiting without chasing multiple teams manually.
Breakdown detail workflow
Follow assignment, assisting mechanics, repair actions, photos, supervisor confirmation, reopen flow, and downtime history in one ticket.
Preventive maintenance planning
Build PM plans by machine or category, distribute daily capacity, import or export plans, and generate service tasks with mechanic-fit visibility.
Parts workflow
Mechanics request parts, parts teams review stock, issue items, escalate to supplier, and keep machines not usable while waiting for parts.
Android flow for shopfloor teams
Phone-first users scan QR, view jobs, upload photos, update repair status, and stay connected to live data without depending on desktop access.
How the workflow moves
Machine stops. The right people see it. Repair gets owned. Management gets the truth.
Machine issue is reported from QR or machine profile
Supervisor raises the ticket with machine-first context
Mechanic or team is assigned with visible responsibility
Parts, photos, transfer, and repair evidence stay inside the ticket
Supervisor confirms restart or reopens when risk remains
Dashboard, history, PM, and analytics update automatically
What leadership gets
Operational visibility that connects the shopfloor and management.
- Lower downtime and faster repair response
- Clear mechanic and supervisor accountability
- Fewer repeated breakdowns through machine history
- Better PM compliance and service planning
- Better spare-part control and supplier follow-up
- Clearer production planning and machine utilization visibility
- Data-backed decision-making for management and cost control
ROI framing
Even a small reduction in downtime can pay for the software.
Downtime minutes saved per day × production value per minute × working days
TexOS Forge is meant to expose and reduce maintenance-related losses. Each factory can plug in its own line value, downtime pattern, and working days to estimate impact without relying on generic promises.
Why this matters
Even a modest reduction in waiting time or recurring failure can justify a disciplined TPM platform.
Forge is positioned as a management tool for better decisions and a shopfloor tool for faster, more accountable execution.
Faster reporting
Less waiting for assignment
Clear repair ownership
Lower repeat breakdown exposure
Better PM discipline
More honest downtime visibility
Frequently asked
Questions management and operations teams usually ask before rollout.
Shopfloor supervisors, mechanics, parts teams, and supply heads can use operational workflows, while management, unit admins, company admins, and super admins use the web portal for visibility and control.
No. It covers machine register, QR-linked machine history, breakdown workflow, PM planning, service due tracking, parts handling, not-usable machines, analytics, and role-based dashboards.
Yes. The platform is company and unit aware, supports floors, lines, and sections, and is built around garment-factory machine operations such as cutting, sewing, finishing, quality, maintenance, and parts.
Management sees downtime cost leakage, overdue repairs, PM risk, waiting-for-parts exposure, recurring machine issues, and accountability trends without needing manual follow-up from multiple teams.
Next step
See TexOS Forge mapped to your own factory flow, machine mix, and leadership priorities.
We can structure the demo around breakdown control, PM, parts, management reporting, Android usage, or a full end-to-end TPM walkthrough.